Modern Manufacturing Technologies
Modern Manufacturing Technologies for the Highest Quality
Modern manufacturing processes are the foundation for durable and precisely manufactured cases and bags. By using innovative technologies and high quality standards, we create products that combine functionality, precision and reliability. This enables ROX to ensure consistently high product quality and customised solutions for a wide range of requirements.
Vakuumthermoformen/Kunststoff-Tiefziehen
We offer single- and twin-sheet vacuum thermoforming for the cost-effective production of small batches, large-volume components and customised plastic solutions.
The twin-sheet technology is particularly suitable for complex components.
The double-wall process enables the combination of different thermoplastic sheets. This allows inner and outer shells with different contours to be produced and directly joined together. The result is stable moulded parts with excellent impact-absorbing properties as well as double-walled hollow-body solutions.
On request, ROX can also take care of tooling procurement and the rapid production of tools for your projects.
Plastic sheets with dimensions of up to 2000 × 1300 mm can be processed. Draw depths of up to 650 mm are possible in the single-sheet process and up to 620 mm in the twin-sheet process. LDPE can also be processed.
ROX supports companies with customised solutions in the field of plastic thermoforming. The range extends from small batches to large-volume production parts with specific surfaces and complex geometries.
If your company has exceeded a certain level of turnover...
Depending on the requirements, either the single-sheet or twin-sheet process is used. This allows both single-wall moulded parts and stable, double-walled hollow bodies to be produced economically and precisely.
ROX reliably supports the entire manufacturing process – from tool development through to the finished implementation – on schedule and to a high standard. Customised shapes, textured surfaces and the integration of technical components enable tailored solutions for a wide range of applications and industries.
Plastic thermoforming offers a flexible and cost-effective way of manufacturing high-quality production parts with a high degree of precision and a wide range of design options.
At its site in Hofstetten near Landsberg am Lech, ROX combines many years of experience with modern manufacturing technology and personal consultation.
With the flexible technologies of the single-sheet and twin-sheet processes, ROX offers a cost-effective solution for manufacturing customised plastic components – from small batches to large-volume production solutions.
While the single-sheet process is particularly suitable for single-wall moulded parts, the twin-sheet process enables the production of stable, double-walled components with complex geometries and impact-absorbing properties. Different thermoplastic sheets can be precisely combined and permanently welded together.
Modern manufacturing processes enable customised solutions with a wide range of design options – from textured surfaces and embossed symbols to the integration of technical components such as threaded inserts or metal parts.
The key advantages of plastic thermoforming include:
- flexible shaping of customised components
- precise surface and structural design
- high stability with low weight.
- cost-effective production, including small batches.
- the realisation of complex hollow bodies and geometries.
From tool development through to final implementation, ROX supports the entire manufacturing process flexibly, reliably and on schedule.
Product Examples
Allergy testing system with two removable sample holders.Thermoformed from UV-resistant ASA plastic.
Request
With a waterjet-cut foam insert to protect the components.
Request
Fabric bag for securing in the vehicle, with removable camping equipment.
Request
Outdoor case with holder for a sensor test bench, integrated tablet in the lid and sensor connection.
Request
Leather presentation folder with removable product presentation trays made from fine-pored foam, with protective covers, for medical technology.
Request
Fine-pored foam inserts for light to mediumweight objects. Delivery package: several inserts of different thicknesses for the complete case floor. Knobbed foam sheet in the lid ensures the right amount of pressure on the objects in the case. Complete with a cutter and instructions for a professional look and sturdy cut-out shapes.
Bag for a mobile X-ray system for field use. With mounting plate for a computer system.
Request
Transport Case for Mobile Network Equipment. With flexible, padded compartment dividers.
Request
Wastewater filter for floor-cleaning machines. Thermoformed from PVC with a bonded-in filter mesh and milled overflow channels.
Request
Made from leather with plastic reinforcement and an inner lining made of spectacle cleaning cloth. Equipped with a carabiner for attachment to the belt.
Request
Direct access to the controls and connections is possible without unpacking. Protective films for displays and keyboards, as well as swivelling and removable belt holsters, enable safe and flexible use.
Request
Bags for high-end brands made from leather, synthetic leather and cork. Optionally available with personalised labelling.
Request
Hand-nailed nostalgic travel case covered in leather and synthetic leather. With a removable tray for shirts.
Request
Outdoor case for setting up mobile data networks.With integrated network equipment.
Request
Aluminium case with 3D case frame for the installation and operation of highly complex particle measuring instruments.
Request
Compact thermoformed shell case with foam insert for the presentation of hip implants.
Request
Case made from thermoformed plastic with a carbon-look finish, leather covering and leather interior fittings. For versatile roof luggage applications.
Request
Waterjet Cutting
The precise cutting of a wide range of materials without heat-affected zones, deformation or material changes is possible. It enables clean, virtually burr-free cutting edges with high precision and minimal material stress.
Both pure waterjet and abrasive waterjet technology are available.
Pure waterjet technology enables soft materials to be precisely cut at pressures of up to 3,800 bar. For hard materials, the abrasive cutting process is used, in which fine natural sand is added to the waterjet.
The CAD-controlled system processes formats of up to 4,000 × 2,050 mm and achieves – depending on the material – cutting depths of up to 250 mm with an accuracy of ±0.1 mm.
Waterjet cutting is suitable for both technical components and customised contours, emblems, lettering or logos.
Materials that can be processed:
ROX processes, among others, the following materials:
- Aluminium, stainless steel and steel
- Plastics
- Glass and acrylic glass
- Leather and rubber
- Foam materials
- Composite and sandwich materials
- Paper and cardboard
- Granite and marble
- as well as many other materials.
CNC-Milling
Precise machining of a wide range of materials using modern 5-axis HSC technology. The CNC milling machine enables the efficient production of complex components, tools and customised parts with high precision.
Flexible Manufacturing for Individual Requirements:
The CNC-controlled machining system is suitable for applications including tool manufacturing, the post-processing of thermoformed plastic parts, as well as 2D/3D model and prototype construction. Rapid prototyping and serial material processing are also part of ROX’s range of services.
The system features axis travel of up to 2400 × 1400 × 1000 mm, as well as 5-axis machining up to 2000 × 1000 × 1000 mm. The freely programmable spindle speed reaches up to 40,000 rpm.
Additionally, ROX offers:
- 3D lettering
- Engravings
- Drilled holes
- Emblems
- Logos
- As well as customised solutions.
Cutting & Joining
ROX offers flexible manufacturing and processing solutions for a wide range of materials and applications. Using modern machinery and precision machining technologies, ROX carries out customised cutting, joining and assembly work efficiently and reliably.
The range of services includes CNC profile sawing, wood cutting, high-speed plotters, rapid cutting systems, ultrasonic welding, plastic bending, as well as various assembly and riveting processes.
Precision Processing Technologies
The CNC profile saw developed by ROX precisely cuts aluminium profiles with burr-free results, even when producing complex mitre cuts. Modern cutting and plotting systems enable the fast and automated processing of a wide range of materials and formats.
Assembly & Joining Technology
ROX handles the assembly of ready-to-install systems and carries out various joining and fastening processes such as bonding, screwing and riveting. These include blind, semi-tubular, split and orbital riveting.
Modern manufacturing processes, high flexibility and precision processing result in customised solutions for a wide range of industries and applications.
Punching
Precise cutting of a wide range of materials for flexible manufacturing solutions.
CNC Plotting
Precise processing and cutting of a wide range of materials using modern CNC technology – efficient, flexible and individually tailored to your requirements.
Ultrasonic Welding
Precise ultrasonic welding permanently joins thermoplastics with pinpoint accuracy. This process enables clean and reliable joining solutions for a wide range of applications.
